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CPPS

INDUSTRIAL EXPERIMENTAION

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- LOMBARDY

HW Portable Testing Unit

Portable testing unit (by Whirlpool EMEA) his a embedded computing system based on PC104 architecture comprehensive of software that interfaces with Box Handler, Rule Editor and Display Result.
It allows the definition of testing rules from quality operators and execution and control of testing programs. It can be used as a portable laboratory to execute complex task of quality testing on domestic appliances.

Exploitation channel

Internal channel

HW Box Handler Executor

Box handler  execute (by Whirlpool EMEA)  is a hardware unit (microPLC, embedded firmware) that interfaces with a portable testing unit and allows to interpret atomic step of actuation and data gathering from an appliance during a testing program.

Exploitation channel

Internal channel

SW Rule Editor

Rule Editor (by Whirlpool EMEA) is an application that allows the programmation of a Portable testing Units. It’s based on a set of basic instructions that, properly sequenced, allows quality operator to define, store and put in execution testing sequence on several kind of domestic appliances.

Exploitation channel

Internal channel

SW Situation Monitor

Display Result (by Whirlpool EMEA) is a mobile application that allows user to access and display test results performed historically and in real time.  

Exploitation channel

Internal channel

D2Lab

D2Lab (Data Diagnostics Laboratory) is a framework (as a Service) for advanced big data processing, which revolutionizes the role of big data for the industry by introducing an active loop between real-time and batch processing (by NissaTech). It increases the application potential of big data approaches from resolving the problems in a process, in the detection of the opportunities for process improvement/optimization. It closes the gap between the industry needs and the available technologies for data-driven, dynamic monitoring of anomalies/usualities in real-time systems

Exploitation channel

as a service in Platforms for Industry 4.0, Industrial Internet (e.g. Predix GE)

SysML modeling with Modelio consultancy

The asset is POLIMI knowledge about SysML, a visual modeling language with semantics for Model Based Design, Modelio has extensions for it (SysML architect)

Exploitation channel

POLIMI will propose the asset

  • in their educational activities, such as courses and thesis work for MS and PhD students as well in the context of POLIMI I4.0Lab activities

  • in consultancy / training services towards companies/others.

Consultancy about autonomous energy aware production line control

This asset is POLIMI' s knowledge of energy aware control policies of operating machines and relevant material handling system which might be used to build up a production cell instantiated into a cyber-physical system (CPS), by exploiting potential of local processing and memorization capabilities together with sensors and actuators devices.

Exploitation channel

POLIMI I4.0 lab activities, POLIMI university courses, Master and PhD thesis tutoring.

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- Euskadi

CyberGauge

With this CPS assets (by Trimek and MAIER) based on the BEinCPPS reference platform a customer can evolve their current physical production process in a cyber physical solution. Cyber-Physical equivalents to their physical parts will allow the development of suitable models and manipulation of critical events. This asset is intended to implement Zero Defect Manufacturing in SMEs. 

Exploitation channel
•    Direct sales team
•    AIC Euskadi Competence centre

Consultancy on digitalization and dimensional quality control

This asset is TRIMEKs knowledge of metrology processes, 3D digitalization technology and virtual dimensional quality control.

Exploitation channel
•    Direct sales team
•    AIC Euskadi Competence centre

Temperature measurements and thermal compensation methodology

Temperature measurements using ITI temperature sensors and TTTech WSN to provide an accurate thermal mapping of working volume to allow for the development of thermal compensation models. 

Exploitation channel

Trimek commercial channels

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- Baden-Württemberg

Orchestrator platform to integrate Field and Factory processes, data and devices

The asset (by FIncons) contains all the necessarily knowledge and components to integrate the BEinCPPS IoT platform, including the dialog with the legacy IBM ERP, SAP database and the creation of dedicated data storages and wrappers.

Exploitation channel

The asset is strictly related to the JD experimentation and can be exploited 

  • s-is to other JD production location or sites 

  • as lesson learned to other companies having the same business need and/or technological environment

Speedy Pick Air Service compatible with information bus

The “Speedy Pick Air Service” (by Fraunhofer IPA) is a software service. It enables other software services connected to the information bus to address Pick by Light units of the commercial Speedy Pick Air system. Addressing means to turn on lights of a Pick by Light unit by sending a list of IDs to the “Speedy Pick Air Service”. Furthermore, feedback is sent to other services via “Speedy Pick Air Service” in case buttons of pick by light units are pushed.

Exploitation channel

The exploitation of this asset will be carried out by selling the service to the owner of Speedy Pick Air in order to enhance his existing system

Stability experiments of information bus

Stability experiments of the information bus  (by Fraunhofer IPA) are tests to determine the availability of the service “information bus” in production. Stability experiments can give an indication about the reliability of the service as well as the effort necessary to operate the bus in production.

Exploitation channel
•    Workshops
•    Publications
•    Consulting services

CPPS Engineering workflow based on 4DIAC - 4DIAC

Eclipse 4diac is a modelling tool for distributed control systems based on IEC 61499. The CPPS engineering workflow will introduce cloud resources (Virtual Machines, Docker) to the existing resources provided by 4diac.
The CPPS engineering workflow of 4diac (by FORTISS, Fraunhofer IPA) enables automation experts who are the main target group of 4diac to make use of cloud technologies. Furthermore, 4diac may be used as CPPS engineering tool with the goal to simplify the creation and deployment of CPPS by means of the modelling paradigm of IEC 61499.

Exploitation channel
Main exploitation channels are the 4diac webpage, forum, and mailing list, as well as social media channels.

Augmented Reality Application for the Smart Shopfloor (guidance and traning)

The asset (by Fincons) contains all the technical components able to realize a guidance (pick-by-vision) and confirmation system for the workers based on a dedicated application which can be consumed on mobile devices or smart glasses.

Exploitation channel

The asset is strictly related to the JD experimentation and can be exploited 

  • as-is to other JD production location or sites 

  • as lesson learned to other companies having the same business need and/or technological environment

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- Norte

PLC Data Access on Footwear Logistic Systems

The “PLC Data Access on Footwear Logistic Systems” (by INESC TEC) is a software component that: 1) connects to a OMRON PLC device 2) reads segments of memory and translates their contents to a set of data values 3) publishes these data values in a message broker. This software component is especially dedicated to retrieve data sets from footwear internal logistic systems controlled by means of PLC devices.

Exploitation channel

Major exploitation channels are Produtech Cluster and the Portuguese Technological Centre.

Human interfaces for predictive maintenance

Software (by HOLONIX) able to support maintenance activities on footwear logistics systems for KYAIA’s HighSpeedShoeFactory.

Exploitation channel

Website, Socials

Working Posts Monitor

The “Working Posts Monitor” (by KYAYA) is a software component aiming at to monitoring the running of footwear logistic systems in real time (stitching manufacturing line). It provides a dashboard graphical user interface accessible on any Internet browser. It is useful to inform the production manager about work assignment and alert it about possible delays in a given working post.

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- Rhône-Alpes

Embedded system to implement the SmartMold

This asset (by CEA and GP) is an embedded system (BeagleBoneBlack, Raspberry…) which acquires data from different sensors from the mold, stores and analyses these data on a cloud system.  It is also able to drive electric actuator such as step motor.

Exploitation channel

This asset will be dedicated to plastic companies or OEM, which means  it should be published on industrial channels.

Model-driven toolchain to design and deploy configurations for CPPS

This toolchain (by CEA and GP) is an adaptation of CEA’s modelling workbench Papyrus for the development of CPPS systems, fully compliant with RAMI 4.0; it is an open source tool built within the Eclipse software community.

Exploitation channel

The Eclipse open-source community

RAMI 4.0-based methodology for development of CPPS

This asset (by CEA and GP)  is a methodology to guide the development of CPPS solutions following the RAMI 4.0 standard. Taking the reference architecture model as a base, it suggests a model-driven approach to design each one of the layers, proposing which modelling languages, formalisms and techniques can be employed in each step.

Exploitation channel:

The main channel to be used is referring to the BEinCPPS deliverables in upcoming projects where the methodology is to be used.

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